SMT Smart Statistical System (WS-SMT)
An intelligent production management solution designed specifically for electronic manufacturing lines.
Product Introduction
What is the WS-SMT System?
The SMT Smart Statistics System (WS-SMT) is an automated production data collection and statistical management system designed specifically for SMT electronics manufacturing production lines. Through high-precision sensors and counting modules, the system can instantly acquire production line data, enabling automatic statistics of production quantity, yield rate, defect rate, and loss rate.
The system helps factories establish a visual, data-driven, and traceable production management mechanism, allowing managers to instantly grasp production line status and make precise decisions quickly. WS-SMT not only improves production efficiency but also builds a complete quality management system for enterprises, aligning with the development trend of modern smart manufacturing.
Target Users
  • SMT/EMS Electronics Manufacturers
  • PCB Assembly and SMT Lines
  • Mass-production Electronics Manufacturing Enterprises
  • Production Management, Quality Management, and Operations Management Departments
Product Live Demonstration
The WS-SMT system features a modular design, allowing flexible configuration based on different production line requirements. Below are real-world system examples and installation diagrams:
The system is exquisitely designed and easy to install, allowing for quick integration into existing production line environments without major modifications to current equipment configurations.
Product Function Applications
WS-Hawkeye-C Infrared Counting Type
Core Functions: Reflective infrared detection, counting, and ranging, Max. 50cm, IP65 waterproof rating, Average current 22uA
Wireless Communication Specifications
  • Operating Frequency: 480 MHz (compliant with NCC regulations)
  • Modulation Mode: GFSK
  • RF Output Power: -10 ~ 10dBm
  • Communication Range: 100 meters (open space)
  • Standby Current: 60uA (ultra-low power consumption)
Sensing and Display Functions
  • IR Detection Range: 1 ~ 30cm
  • 3-axis Acceleration: ±2g@4096 LSB/g ~ ±32g@256 LSB/g
  • Built-in E-compass (optional)
  • 0.5-inch OLED Display
  • Audio-visual Indication: Buzzer
Mechanical and Environmental Specifications
  • Battery Model: 18650 Lithium Battery
  • Casing Material: ABS (durable protection)
  • Operating Temperature: -10℃ ~ +75℃
  • Dimensions: 124.3 × 27.3 × 39.3 mm
  • Weight: 84g (with battery)
Applicable Scenarios: SMD PCB on-board counting, Punch machine counting, Equipment operation detection, Door anti-theft alarm system
RTLS UWB Dual-Band Positioning Base Station
Positioning Status – When a positioning tag is active within the base station's area, the following information can be obtained from the positioning software:
  • Real-time monitoring and tracking of tag location
  • Tag activity status indication, tag battery monitoring, low battery alert
  • Real-time tag mileage, real-time activity zone analysis
  • Quick target search on the map
Product Specifications
  • Operating Voltage: 12V 500mA
  • Frequency: 3.5GHz, 6.5GHz
  • UWB Communication Rate: 820KHz
  • WIFI: 802.11
  • Interface: RJ45 Network Interface
  • Equipped with WIFI MESH function
  • Communication Range: Approximately 50~200 meters (depending on base station and paired tags)
Product Core Value
Real-time Production StatisticsGain real-time insights into the production status of each machine, production line, and shift, allowing managers to understand production progress and efficiency performance at any time.
Reduce Manual ErrorsAvoid omissions and errors caused by manual recording, significantly improving data accuracy and reliability.
Improve Yield and EfficiencyDiscover anomalies in real-time and quickly adjust processes, effectively improving product quality and production efficiency.
Automated Report GenerationThe system automatically generates production and quality statistical reports, saving manpower and accelerating the decision-making process.
Data TraceabilityCompletely preserve historical production data, meeting quality audit and internal management requirements, and establishing a trustworthy traceability system.
System Composition and Technical Architecture
Comprehensive Four-Layer Architecture
The WS-SMT system adopts a layered architecture design, forming a complete data flow from the sensing end to the management end, ensuring real-time, accurate, and secure information. The system can be flexibly adjusted according to on-site machine configurations, suitable for both new and old production line implementations. Whether it's a single production line or integrated management of multiple lines, it provides the best solution.
Through modular design, enterprises can introduce it in phases based on actual needs, reducing initial investment costs, and gradually adding functional modules as production lines expand, ensuring the long-term benefits and scalability of system investment.
Sensor Module
Installed on SMT equipment or conveyor belts, used for precise counting and status sensing, supporting various machine types.
Statistics/Counting Host
Responsible for data integration and logical judgment, performing real-time calculations and anomaly detection to ensure data accuracy.
Central Management Platform
Displays data, charts, reports, and historical records, providing an intuitive operation interface and multi-dimensional data analysis.
Backend Storage System
Stores long-term production and quality data, supporting big data analysis and historical trend tracking functions.
Application Scenarios and Practical Benefits
The WS-SMT system is widely applied across various SMT production environments, comprehensively enhancing production line management efficiency, from high-speed component placement to quality monitoring:
SMT High-Speed Placement Statistics
Accurately collects production volume statistics for high-speed placement lines, ensuring complete recording of placement data for every PCB.
Real-time Yield Monitoring
Monitors real-time changes in yield and defect rates, immediately issuing alerts when anomalies occur to facilitate rapid problem resolution.
Performance Evaluation Management
Automatically generates production performance evaluation reports, supporting multi-dimensional data analysis to provide a basis for management decisions.
Real-time Anomaly Notification
When a production anomaly occurs, the system immediately sends notifications and records detailed information, shortening anomaly handling time.
Basis for Quality Improvement
Provides comprehensive quality data and process analysis, assisting engineering teams in continuous process improvement to elevate overall quality levels.
System Implementation Process
We provide comprehensive implementation services, from demand assessment to official launch. Our professional team assists at every stage to ensure smooth system operation:
  1. Demand Assessment and Production Line InterviewThoroughly understand customer needs and on-site environment, and evaluate the most suitable system configuration plan.
  1. On-site Survey and Sensor PlanningConduct on-site surveys to plan sensor installation locations and quantities, ensuring data collection accuracy.
  1. System Installation and TestingPerform hardware installation and system integration, and conduct complete functional testing and calibration.
  1. Data Configuration and Report CustomizationConfigure data items and report formats according to customer needs, customizing the management interface.
  1. Training and Official LaunchProvide comprehensive operational training to ensure users are familiar with system functions for a smooth launch.
  1. Ongoing Technical Support and MaintenanceProvide long-term technical support services and regular maintenance to ensure stable system operation.
Actual Benefits Statistics
Based on feedback from clients who have adopted the WS-SMT system, the system has brought significant efficiency improvements to businesses:
35%
Reduced Labor Costs
Decreased manual recording and statistical tasks, allowing manpower to be allocated to higher-value work
92%
Data Accuracy
Automated data collection significantly improves the accuracy and reliability of statistical data
15%
Yield Improvement
Real-time problem detection and rapid adjustments effectively improve product yield performance
60%
Accelerated Report Generation
Automatic generation of various reports, significantly reducing report preparation time
Customer Success Stories
“After implementing the WS-SMT system, our production data transparency has greatly increased, and management decisions are more precise and faster. The system is stable and reliable, and the technical support team is very professional; they are a trustworthy partner.”
— Production Manager, a large EMS factory
“In the past, we spent a lot of time on manual statistics, but now the system does it automatically, which not only saves manpower but also provides more accurate data. The anomaly notification function allows us to react quickly and reduce losses.”
— Quality Supervisor, PCB Assembly Factory
System Features and Technical Advantages
Why Choose WS-SMT?
The WS-SMT system combines advanced sensing technology, a stable system architecture, and an intuitive operating interface to provide a comprehensive solution for SMT production line management. The system uses industrial-grade hardware equipment to ensure long-term stable operation in demanding production environments.
High Compatibility Design
Supports integration with various brands of SMT equipment, allowing seamless deployment into existing production lines. Enjoy the benefits of smart management without replacing equipment.
Flexible Expansion Architecture
Modular design supports phased implementation, allowing functions to be gradually expanded as the enterprise grows, protecting customer investment and providing long-term value.
Intuitive User Interface
Adopts a graphical user interface that is easy to learn, enabling new employees to quickly get started and reducing training costs.
Comprehensive Technical Support
Provides professional technical team support, assisting throughout the entire process from system planning, installation, training to maintenance, ensuring maximized system benefits.
Data Security Assurance
Utilizes multiple backup mechanisms to ensure production data security, meeting enterprise information security management requirements.