Say goodbye to manual records, embrace smart manufacturing
Industry Challenges
PCB manufacturing processes are complex and ever-changing. Traditional manual recording not only frequently leads to errors but also prevents real-time traceability. Facing the wave of smart manufacturing, automated data collection has become key to production line upgrades. Only by saying goodbye to inefficient manual operations and embracing the intelligent data deluge can the industry move towards a new era!
RFID Automation Solution
Deploy WS-RFIDBY-PLUS readers and RFID tags in critical processes to establish an automated data collection system:
- Unique identification and tracking of molds or products
- Automatic upload of each punching count to the central system
- Real-time update and recording of process status and operation time
- Smart reminders for mold maintenance cycles and history management
- Seamless integration with back-end MES/ERP management systems
WS-RFIDBY-PLUS Technical Specifications
Product Features
The WS-RFIDBY-PLUS is a high-performance UHF band RFID reader designed for industrial environments, featuring excellent reading stability and system integration capabilities.
- Ultra-long distance stable reading capability
- Supports high-speed identification technology for multiple tags
- Integrable with OEM/ERP/MES systems
- Compact design for easy machine installation
Widely applied in smart manufacturing scenarios such as automated production, asset tracking, and process data collection.
Operating Frequency | CE(915~921MHz) / NCC(920~928MHz) / FCC(902~928MHz) |
Reading Distance | Up to 10 meters or more (depending on environment and tags) |
Communication Interface | MESH、RJ45(TCP/IP)、External Counter Line |
Supported Standards | ISO18000-6C(EPC GEN2) |
Antenna Configuration | Built-in high-gain antenna |
Output Power | 1W |
Wireless Communication | BLE 5.1 |
Built-in Sensors | Vibration sensor, temperature sensor |
Power Supply | DC 12-24V |
Protection Class | Industrial-grade dustproof/splashproof design |
Product Dimensions | 75.15 × 58.35 × 25 mm |
Core Technical Features and Competitive Advantages
High-Sensitivity RF Design
Utilizes advanced RF circuit design and anti-interference algorithms, maintaining stable and reliable reading performance even in complex industrial electromagnetic environments, significantly reducing false read and missed read rates.
Multi-Protocol System Integration
Supports various industrial communication protocols and standard interfaces, allowing for easy integration into existing MES, ERP, SCADA, and other production management systems without significant architectural changes, reducing implementation costs and time.
Compact Machine Installation
Compact industrial-grade design, small footprint, flexible installation on various production equipment and workstations, adapting to different on-site environments and installation requirements.
Standardized Rapid Deployment
Modular design concept and standardized installation methods enable rapid replication and deployment of equipment to various process nodes, significantly shortening project implementation cycles and accelerating the intelligent manufacturing transformation process.
Applicable Industries
- PCB Manufacturing
- Electronics Assembly Industry
- Metal Processing and Stamping
- Automotive Parts Production
Typical Application Scenarios
- Production Line Counting Management
- Mold Life Tracking
- Work-in-Process Tracking and Positioning
- Asset Inventory Management
Technical Support
- Professional Technical Team
- Custom Development Services
- System Integration Consulting
- Long-term Maintenance and Warranty
System Integration
Backend Management System Integration Solution
The WS-RFIDBY-PLUS RFID reader can be seamlessly integrated with enterprise backend production management systems through industrial standard communication protocols, achieving a complete closed loop from on-site data collection to management decisions.
After system integration, an intelligent production management platform can be established, transforming on-site equipment data into management insights, supporting continuous improvement and the implementation of lean production strategies for enterprises.
01
RFID On-site Reading
Reader automatically collects tag data
02
Real-time Data Transmission
Uploads to backend system via network
03
System Automatic Processing
Data parsing, storage, and computation
04
Management Decision Support
Generates reports and visual presentations
Real-time Production Quantity Monitoring
Managers can view real-time production progress and quantity statistics for each workstation through the dashboard, understanding production line dynamics and capacity utilization.
Identity Recognition and Tracking
Each mold and finished product has a unique identification code, allowing for tracking of its complete lifecycle record and achieving full traceability management.
Historical Data and Reports
The system automatically records all production data, supports multi-dimensional queries and statistical analysis, generating various management reports and trend charts.
Maintenance Cycle Management
Based on mold usage count and time, the system automatically calculates the maintenance cycle and provides early notifications, establishing a complete maintenance history record.
MES/ERP Integration
Through standard API interfaces, data exchange and collaborative operations are performed with the enterprise's existing Manufacturing Execution System and Enterprise Resource Planning system.
Automated Workflow
Set up a rule engine to automatically execute corresponding actions when specific conditions are triggered, such as abnormal alerts, work order dispatch, inventory replenishment, etc.